Discover the top 10 foam rubber manufacturers for insulation, soundproofing, and more. Suitable products and solutions.
Foam rubber is a man-made material made from rubber compounds that are aerated to form a spongy, lightweight structure. People also call them foam rubber sheets. It's super versatile and can be produced in different densities and thicknesses, making it suitable for all sorts of applications. It is widely used in construction, the automotive industry, and insulation due to its excellent cushioning properties.Many industries use foam rubber padding to provide comfort, protection, and sound insulation. You can also find it in products like rubber foam mats, which provide insulation and protection against impacts. Foam rubber is more rigid than other materials, like sponge rubber, which makes it perfect for applications where stability and support are key.
Foam rubber products are durable and versatile. They include sheets, padding, and insulation. They're great for all sorts of things, like insulation for foam rubber pipes, soundproofing, and vibration damping. Rubber foam mats are excellent because they are extremely impact resistant, and NBR foam rubber is also resistant to oils and chemicals, making them ideal for industrial applications. These products help save on energy costs, noise, and heat loss by providing thermal and acoustic insulation. Foam rubber products are reliable and long-lasting, and they work great in all sorts of environments, from cars and construction to electronics.
When you're looking for high-quality foam rubber sheets, it's key to find reliable manufacturers who can deliver top-notch products and services. Here is a list of the top ten foam rubber sheet manufacturers in the world, including FUNAS, which is known for its high-quality foam rubber padding and rubber foam insulation.
1. Armacell (Germany)
Overview:
Armacell is a global leader in the production of flexible foam materials, including foam rubber sheets. Headquartered in Germany, the company is renowned for its advanced insulation materials and sustainability initiatives.
Key Features:
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Foam Rubber Sheets for Insulation: Offers high-performance insulation solutions for a variety of industries, including HVAC, automotive, and construction.
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Sustainability: Focuses on environmentally friendly manufacturing processes and the development of recyclable foam rubber products.
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Global Reach: With production facilities in more than 20 countries, Armacell provides foam rubber products worldwide.
2. FUNAS (China)
Overview:
FUNAS is a leading manufacturer in the insulation industry, specializing in foam rubber sheets and other rubber-based insulation products. Founded in 2011, FUNAS is committed to providing high-quality, customized solutions for various industrial applications.
Key Features:
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Diverse Product Range: Offers foam rubber sheets, rubber foam mats, foam rubber pipe insulation, and rubber foam insulation.
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Customization Services: Provides tailored solutions for clients in industries such as petroleum, petrochemical, and refrigeration.
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Certifications: ISO 9001 and ISO 14001 certified, along with CCC, CQC, CE, ROHS, UL, and FM certifications.
3. Calsitherm (Germany)
Overview:
Calsitherm is a manufacturer of innovative insulation materials, including foam rubber sheets for both residential and industrial use. Based in Germany, the company focuses on providing energy-efficient and sustainable solutions.
Key Features:
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Energy-Efficient Insulation: Specializes in high-performance rubber foam insulation for construction and industrial applications.
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Sustainable Materials: Committed to sustainability with a focus on recyclable and eco-friendly materials.
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Global Distribution: Serves markets across Europe, Asia, and North America.
4. Rogers Corporation (USA)
Overview:
Rogers Corporation, based in the United States, manufactures high-performance foam rubber sheets and other materials for industries such as electronics, automotive, and telecommunications.
Key Features:
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Specialized Foam Rubber Products: Offers NBR foam rubber sheets, foam rubber pads, and rubber foam insulation products.
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Innovation: Known for cutting-edge technologies in material science and advanced manufacturing processes.
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Global Presence: Strong distribution network across North America, Europe, and Asia.
5. Trelleborg (Sweden)
Overview:
Trelleborg is a Swedish multinational corporation that produces engineered polymer solutions, including foam rubber sheets used in a variety of industries such as marine, construction, and transportation.
Key Features:
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Custom Foam Rubber Solutions: Offers customizable foam rubber pads and rubber foam mats for specific industrial applications.
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Global Supplier: Has manufacturing facilities and distribution centers worldwide.
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Durability: Trelleborg’s products are known for their durability and long lifespan in harsh environments.
6. Saint-Gobain (France)
Overview:
Saint-Gobain is a French multinational corporation that manufactures a variety of materials, including foam rubber sheets used for sound insulation and thermal protection.
Key Features:
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Acoustic and Thermal Insulation: Specializes in foam rubber pipe insulation and rubber foam insulation products designed for noise and heat reduction.
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Innovative Solutions: Focuses on providing sustainable, energy-efficient materials for industrial and residential use.
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Global Leader: Operates in over 60 countries and is a leader in sustainable building solutions.
7. K-FLEX (Italy)
Overview:
K-FLEX, based in Italy, is a leading manufacturer of elastomeric foams, including foam rubber sheets, foam rubber pads, and rubber foam insulation products for HVAC, refrigeration, and industrial applications.
Key Features:
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High-Performance Insulation: Known for its high-quality foam rubber pipe insulation and energy-efficient solutions.
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Comprehensive Product Line: Offers a wide variety of rubber foam insulation materials for both residential and commercial use.
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Sustainability: Committed to producing eco-friendly and recyclable products.
8. QuietFlex (USA)
Overview:
QuietFlex, located in the USA, specializes in providing high-performance foam rubber sheets for soundproofing and vibration isolation applications in HVAC systems, construction, and automotive industries.
Key Features:
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Soundproofing Solutions: Offers foam rubber pads and rubber foam mats that excel in noise reduction and vibration damping.
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Flexible and Customizable: Provides a range of products tailored to the specific needs of different industries.
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USA-Based: A reliable domestic supplier with a strong customer service reputation.
9. AcoustiGuard (USA)
Overview:
AcoustiGuard manufactures foam rubber sheets and noise insulation materials, specializing in soundproofing solutions for the automotive, commercial, and residential sectors.
Key Features:
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Noise Reduction: Offers premium foam rubber padding for sound insulation, with a focus on automotive and construction applications.
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Customized Solutions: Tailors products for specific soundproofing needs, including foam rubber pipe insulation.
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High-Performance: Known for producing durable and reliable insulation materials that perform well in demanding environments.
10. Sekisui (Japan)
Overview:
Sekisui, a leading manufacturer based in Japan, produces a wide range of foam rubber sheets, including products for industrial insulation, automotive, and building applications.
Key Features:
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Versatile Applications: Offers products for various industries, including automotive, construction, and electronics.
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High-Quality Standards: Sekisui’s products are known for their excellent performance and compliance with international standards.
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Global Distribution: With manufacturing and distribution in multiple regions, Sekisui serves customers worldwide.
Top 10 Foam Rubber Sheet Manufacturers Comparison Table
| Manufacturer |
Key Products |
Specialization |
Applications |
Notable Features |
| FUNAS |
Foam Rubber Sheets, NBR Foam |
Insulation, Customization |
Petroleum, Petrochemical, HVAC, Refrigeration |
High-quality foam rubber, certified, eco-friendly, customizable products for industrial insulation |
| Armacell |
Foam Rubber Sheets, Pipe Insulation |
Insulation, Sustainability |
HVAC, Automotive, Industrial |
Advanced insulation technology, sustainability focus, strong global presence |
| Calsitherm |
Foam Rubber Sheets, Thermal Insulation |
Energy-efficient, Eco-friendly |
Construction, Building, Industrial |
Focus on energy efficiency, thermal insulation, recyclable materials |
| Rogers Corporation |
NBR Foam Rubber, Foam Pads |
Electronics, Automotive |
Electronics, Telecommunications, Automotive |
Innovation in material science, high performance, specialized in technical foam rubber applications |
| Trelleborg |
Foam Rubber Pads, Foam Sheets |
Marine, Industrial |
Marine, Aerospace, Automotive, Industrial |
Durable for harsh environments, custom solutions for extreme conditions |
| Saint-Gobain |
Foam Rubber Sheets, Pipe Insulation |
Acoustic, Thermal Protection |
Construction, HVAC, Industrial |
Focus on sustainable solutions, global leader in insulation and acoustics |
| K-FLEX |
Foam Rubber Sheets, Pipe Insulation |
HVAC, Refrigeration |
HVAC, Refrigeration, Construction |
Energy-efficient, eco-friendly, excellent thermal insulation for cooling systems |
| QuietFlex |
Foam Rubber Pads, Soundproofing Mats |
Soundproofing, Vibration Control |
Commercial, Residential, Automotive |
High-quality noise reduction, soundproofing solutions for residential and commercial use |
| AcoustiGuard |
Foam Rubber Sheets, Noise Insulation |
Soundproofing, Automotive |
Automotive, Residential, Commercial |
Customizable, high-performance noise control for automotive and residential applications |
| Sekisui |
Foam Rubber Sheets, Insulation |
Automotive, Industrial |
Automotive, Industrial, Electronics |
High-quality, innovative materials, strong R&D focus, global distribution network |
Benefits of Foam Rubber Pads and Mats
Foam rubber pads and mats are super practical, and you'll find them indispensable in various industries. These versatile products provide comfort, impact reduction, noise control, and thermal insulation. You can use them in gyms, industrial settings, or for soundproofing projects. They're built to last and deliver reliable performance.
Key Benefits:
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Impact Absorption: Foam rubber pads and mats are great for places like gym floors, playgrounds, and warehouses because they absorb shocks and reduce the impact.
Noise Reduction: These products are ideal for soundproofing. They help reduce noise in commercial, industrial, and residential environments by dampening vibrations and sound.
Durability: Foam rubber mats and pads are extremely durable and can withstand a beating without showing wear, making them ideal for long-term use.
Thermal Insulation: Foam rubber mats are ideal for keeping your feet warm and protected from the heat, making them suitable for a variety of industrial and commercial settings.
Versatility: Foam rubber products are excellent because they are extremely versatile. You can use them for cushioning, soundproofing, or insulation. They're perfect for all sorts of applications, from construction to the automotive industry.
Applications of Foam Rubber Sheets
Foam rubber sheets are so much more than just simple padding. You can use them for insulation, cushioning, soundproofing, and as sealing materials. Foam rubber is great for industries that need durable, long-lasting solutions because it can be compressed and easily returns to its original shape.
Some common uses of foam rubber padding include:
| Industry |
Application |
Foam Rubber Product Used |
Key Benefits |
Why It Works |
| Construction |
Soundproofing walls and floors |
Foam Rubber Sheets, Foam Rubber Pads |
Noise reduction, impact absorption |
Foam rubber sheets compress and return to shape, reducing sound transmission. |
| Automotive |
Vibration reduction and impact protection for parts |
Foam Rubber Pads, Rubber Foam Insulation |
Vibration damping, shock absorption, part protection |
Foam rubber pads dampen vibrations and protect sensitive components. |
| Electronics |
Electrical component insulation, overheating protection |
Rubber Foam Insulation |
Heat resistance, electrical insulation |
Foam rubber's insulating properties prevent overheating and ensure safe performance. |
| Sports Equipment |
Floor padding, shock absorption for gyms and sports areas |
Foam Rubber Mats, Foam Rubber Pads |
Cushioning, impact protection |
Foam rubber mats absorb shocks, providing comfortable surfaces for workouts. |
| HVAC & Refrigeration |
Insulation for pipes and ducts |
Foam Rubber Pipe Insulation, Rubber Foam Mats |
Thermal insulation, moisture resistance |
Foam rubber effectively insulates pipes, reducing energy loss and preventing condensation. |
| Packaging |
Cushioning for delicate items during transportation |
Foam Rubber Sheets, Foam Rubber Pads |
Shock absorption, impact protection |
Foam rubber’s ability to compress and rebound makes it ideal for protecting fragile goods. |
| Marine |
Dampening noise and vibration in marine environments |
Foam Rubber Sheets, Rubber Foam Mats |
Vibration damping, noise reduction |
Foam rubber provides effective soundproofing and vibration isolation in marine settings. |
| Medical |
Cushioned padding in medical devices and equipment |
Foam Rubber Pads, Foam Rubber Sheets |
Comfort, impact protection, durability |
Foam rubber pads offer comfortable and durable cushioning for medical equipment. |
Best Way to Cut Foam Rubber
When it concerns cutting foam rubber, using the best way to cut foam rubber depends on the thickness and density of the material you're working with. For most jobs, a sharp utility knife or X-Acto knife works well for cutting foam rubber sheets and pads. Make sure the blade is sharp to avoid tearing or fraying the edges. For thicker rubber foam mats or NBR foam rubber, a serrated knife or a hot wire cutter can be more effective. If you need to make exact cuts or curves, consider using a foam cutter tool designed specifically for rubber materials. Just remember to measure and mark your cuts before you begin so you know you're doing it correctly and won't waste anything. If you choose the best way to cut foam rubber, you can achieve clean, smooth edges for a professional finish on your insulation or soundproofing projects.
Foam Rubber Pipe Insulation: Does It Really Work?
Foam rubber is ideal for pipe insulation due to its resistance to heat and moisture. Whether you're trying to prevent pipes from freezing in cold climates or reduce heat loss in hot water pipes, foam rubber is a great solution. Because it is a better insulator, foam rubber pipe insulation outperforms other materials in terms of preventing heat loss and pipe freezing. Furthermore, foam rubber is lightweight, flexible, and easy to install, making it suitable for a wide range of pipe sizes. It also helps to prevent condensation, which is critical for pipe integrity in humid or cold environments. If you want a long-lasting, environmentally friendly solution, rubber foam insulation is an excellent choice. It'll give you consistent performance over time.
Sustainability of Foam Rubber: Is It Recyclable?
As industries move towards more eco-friendly practices, the recyclability of materials like foam rubber padding and rubber foam tape is becoming more and more important. Most foam rubber products are made from synthetic rubbers, which can be tricky to recycle, but advances in recycling technologies are improving the options. Foam rubber isn't as easy to recycle as some other materials, but there are efforts to develop biodegradable alternatives and find new uses for foam rubber sheets and pads. These innovations are all about reducing the environmental impact of foam rubber, which is great for promoting sustainability and a circular economy where materials are reused and recycled.
Rubber vs. Sponge Rubber vs Foam Pipe Insulation: A Comparison Table
When you compare rubber vs. foam pipe insulation, rubber is more durable and moisture-resistant, making it ideal for industrial and outdoor applications. Foam pipe insulation is lightweight, cheap, and offers great thermal resistance, but it might not be as durable. Sponge rubber is flexible but not the best for long-term use, so it's better for low-pressure applications. The choice depends on things like insulation needs, durability, and cost.
| Aspect |
Foam Rubber |
Sponge Rubber |
Rubber Foam |
| Structure |
Denser, more rigid structure |
Softer, more pliable and flexible |
Lightweight, cellular structure |
| Support & Durability |
Excellent support, highly durable |
Flexible, less support and durability |
Good flexibility with moderate durability |
| Common Uses |
Automotive, construction, foam rubber padding |
Sealing, weatherproofing, gaskets, cushioning |
Insulation, soundproofing, cushioning, packaging |
| Insulating Properties |
Superior thermal and acoustic insulation |
Less effective for insulation |
Provides good thermal insulation and sound dampening |
| Applications |
High-performance industries, automotive, construction |
Applications requiring flexibility, sealing, cushioning |
Industrial, HVAC, automotive, soundproofing, and packaging |
| Flexibility |
Less flexible, rigid structure |
Highly flexible, can compress and expand |
Flexible, but more rigid than sponge rubber |
| Compression Resistance |
High resistance to compression, ideal for load-bearing |
Lower resistance, better for sealing and cushioning |
Moderate compression resistance |
| Moisture Resistance |
Highly resistant to moisture, ideal for humid/wet environments |
Absorbs moisture over time, not ideal for wet environments |
Moderate moisture resistance |
| Cost |
Typically more expensive due to its durability |
More cost-effective due to its pliability and lower cost |
Moderate cost, depending on material and application |
FAQs about Foam Rubber
What is foam rubber made of?
Foam rubber is a man-made material created by combining rubber compounds with air or gas, which gives it a spongy, lightweight structure. It's used in various industries due to its durability, flexibility, and insulating properties.
How does foam rubber compare to sponge rubber for insulation?
Foam rubber tends to be denser and more rigid than sponge rubber, making it a better choice for insulation, especially in industries where durability and moisture resistance are essential. Sponge rubber is more flexible but less effective for insulation.
Is foam rubber used for soundproofing?
Yes, foam rubber is an excellent material for soundproofing. Its unique cellular structure helps absorb sound and vibrations, making it commonly used in acoustic panels, noise reduction mats, and in areas like construction and automotive applications.
How much does rubber foam insulation cost?
The cost of rubber foam insulation can vary depending on factors such as thickness, density, and application. On average, it can range from $0.50 to $2.00 per linear foot, though prices may differ based on manufacturer, region, and customization needs.
Can foam rubber be used outdoors?
Yes, foam rubber can be used outdoors if properly treated for weather resistance. It is highly durable and moisture-resistant, making it suitable for outdoor applications like pipe insulation and marine environments.
How do I install foam rubber pipe insulation?
Installing foam rubber pipe insulation is easy. Simply measure the pipe, cut the foam to size, and fit it around the pipe. The material typically comes in pre-split forms, allowing for quick installation without the need for adhesives or fasteners.
Is foam rubber eco-friendly?
Foam rubber is made from synthetic rubbers, which can be challenging to recycle. However, many manufacturers, including FUNAS, are focusing on sustainability and producing eco-friendly foam rubber products, using recyclable and biodegradable materials whenever possible.
Foam rubber insulation is known for its long lifespan. With proper installation and maintenance, foam rubber products can last for several years without degradation, making them a reliable and cost-effective solution for insulation and soundproofing needs.
About FUNAS
FUNAS is a top manufacturer of high-performance insulation materials, specializing in rubber foam sheets, rock wool, and glass wool products. Founded in 2011 and based in Guangzhou, China, FUNAS serves industries like petroleum, petrochemical, electric power, and HVAC. The company prioritizes quality, sustainability, and custom solutions, with
certifications such as ISO 9001, ISO 14001, and CE, ensuring that its products meet international standards. At FUNAS, we are dedicated to innovation, providing long-lasting, eco-friendly insulation that improves energy efficiency and reduces environmental impact. We offer a
versatile insulation solution of rubber foam board, suitable for a wide range of industrial applications. With a global presence, we export to
Europe, North America, and Asia, delivering reliable products and exceptional technical support to our customers worldwide.
Conclusion
In short, foam rubber insulation is durable, flexible, and works well in many different industries. It is ideal for pipe insulation, padding, and soundproofing. It's the best of the best. If you're trying to reduce energy loss, prevent pipe freezing, or enhance comfort in industrial settings, foam rubber products are an effective, cost-efficient, and reliable solution.If you want high-quality, custom-made insulation solutions, FUNAS has you covered. We've got over a decade of experience, and we're always innovating. We'll make custom products to fit your needs. Contact us today to see how our foam rubber sheets and other insulation materials can help your business.
